Earlier this week I was fortunate enough to travel to Mobile, Alabama for the Galvanizers Association annual conference at the beautiful Marriott Grand Hotel in Point Clear. While this conference was tailored more toward the quality and operations side of the coated steel industry, I found the presentations and lunch/dinner discussions both informative and entertaining.
The main entertainment of the conference was a bus trip and tour of the brand new ThyssenKrupp mill in Calvert. While the bus ride was a bit longer than most desired, all was forgotten when we pulled up to the facility. With the surrounding area still booming with backhoes and workers, TK’s plans for further develop are very visible.
After a lengthy wait at the guard shack, it was reported to us that they were seeking executive approval for our visit; we were bused back to the galvanizing buildings. After the distribution of hard hats and safety glasses, we were on our way inside.
The tour started in the building that holds the #2 and #4 galvanizing lines. My first impression was how unbelievably clean it looked. As we entered the galvanizing lines, both were running at full speed with line #2 acting as a continuous annealing line and line #4 a coating line for industrial/construction products.
At the end of each line, the coils were shipped to the climate-controlled storage facility by an underground rail system, very efficient and nearly 100% automated. Once the coils reach the storage facility, they were wrapped in packaging and prepared to ship out.
After leaving the storage facility, we entered the coating building that holds galvanizing lines #1 and #3, both used to support the automotive industry. Unfortunately, line #3 was shut down for maintenance.
While I wish the tour would have been extended through the slab reheating area, it was still very impressive to witness a state-of-the-art facility in person.